July 4, 2024 10:12 PM PDT
Revolutionizing Waste Management: The Lithium Battery Recycling Equipment
The rapid growth of the renewable energy sector, driven largely by the increasing popularity of electric vehicles (EVs) and hybrid vehicles (HVs), has led to a surge in the production of lithium-ion batteries. However, these batteries have a finite operating life and cannot be simply discarded when expired or damaged. This is where lithium battery recycling equipment comes into play, offering an environmentally friendly and cost-effective solution to this challenge.Get more news about
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Lithium-ion batteries are first shredded and broken down into small pieces using a shredder and a hammer mill. The ground-up batteries are then transferred to a shaker table, which separates mixed plastics and metals according to their weight and size. The slurry from the shaker table contains granular solids known as "black mass".
This slurry is transferred and collected in a filter tank, where it is processed by a Filter Press. The Filter Press uses pressure filtration to separate the “black mass” from the lithium brine solution. The filtered water/lithium brine is then transferred and pumped over to the Evaporation System.
The Evaporation System is ideally suited for dewatering and concentrating the brine solutions. The temperature-controlled heated tank system allows for the evaporation process to occur at a constant temperature. This is particularly useful because the brine may contain various volatile chemicals.
After the slurry is processed by the Filter Press, the remaining liquid or lithium brine is transferred to the temperature-controlled evaporation system. In this process, the Evaporator evaporates excess water and concentrates the brine to a specified level.
The recycling process of lithium-ion batteries involves a variety of equipment and technology. From bulk material handling to receive and convey the incoming recyclable batteries, to separating, crushing, and shredding the batteries, each step is crucial to the overall process.
The selection of liquid-tight or dust tight conveying equipment is paramount to achieving production goals for both incoming and outgoing material. These include steel belt conveyors, screw conveyors, tubular drag chain conveyors, bucket elevators, oscillating conveyors, and rubber belt conveyors.
At the end of the mechanical separation process, the material left is referred to as "Black Mass". Hydrometallurgical and chemical processing are the most common methods for separating the black mass into its constituent materials, such as the cathode and anode as well as the electrolyte.
In conclusion, lithium battery recycling equipment plays a vital role in the renewable energy sector. It not only helps in managing waste effectively but also contributes to the conservation of precious resources. As the demand for lithium-ion batteries continues to grow, the importance of efficient and effective recycling processes cannot be overstated.