April 8, 2024 9:33 PM PDT
PEEK Magnet Wire: The Future of High-Performance Insulation
PEEK (Polyetheretherketone) magnet wire, a product of advanced thermoplastic polymer technology, is revolutionizing the field of wire insulation. This high-performance wire is ideally suited for electric motors, generators, transformers, solenoids, and other electromechanical equipment where exceptional performance in harsh environments is crucial.Get more news about
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PEEK insulated wire was developed specifically for use in challenging environments such as the oil and gas, aerospace, and electrical industries. It provides superior abrasion resistance and the ability to withstand intense pressures and exposure to caustic fluids. For some applications, little or no varnish is needed, and slot liners may not be required.
PEEK magnet wire comes in two forms: PEEK insulated wire and PEEK wire high bond1. The former is best suited for applications in which hairpin windings are not required, such as in solenoids. It is available with insulation thicknesses ranging from 0.001″ (0.025 mm) to 0.080″ (2.032 mm) and in American Wire Gauge (AWG) sizes #3 to #401.
PEEK wire high bond (HB) offers a step up in performance over standard PEEK insulated wire1. As a single layer solution, PEEK wire HB enables motor designers to optimize insulation thickness and improve PDIV performance over enamel wire, paving the way for next-generation motor designs in harsh environments1. It is ideally suited for applications that require tight bend radii, such as in axial flux motors with hairpin windings.
PEEK has exceptional thermal stability, allowing it to withstand high temperatures up to 240-260°C for long periods of time, and short-term heat up to 310°C. It is inherently flame retardant and meets most fire safety standards. PEEK is resistant to a wide range of chemicals, including acids and bases, as well as oil and boiling water. This allows the polymer to maintain its integrity and insulation properties even in aggressive environments.
PEEK has excellent electrical insulation properties, its dielectric constant is 3.2, its dielectric strength is 20-24 kV/mm, which makes it an ideal material for wire insulation manufacturing. It has high tensile strength, excellent dimensional stability and ability to withstand mechanical stress, including abrasion and impact, without significant degradation.
In conclusion, PEEK magnet wire, with its superior performance characteristics, is set to play a pivotal role in the future of high-performance insulation in various industries.